Galvanised Steel Floor Dek Supporting Sheets Roll Forming Machine With 35 Sets of Rolling Stations

Introduction

This roll forming machine adopts 35 sets of rolling stations to corrugate the galvanized steel sheet into floor deck panels with high humps and embossment on the surface.The metal floor deck made by this cold roll forming machine can be typically used for multi-story buildings, mezzanines, bridge walkways, porches, in-fills, platforms and parking garages, storage facilities, etc. The steel floor deck has a ribbed profile with embossments designed to interlock with concrete slabs, creating a reinforced concrete slab that serves the dual purpose of permanent form and positive reinforcement.

Engineering Project Application of Finished Metal Floor Deck Panels

Technical Specifications of the Floor Decking Panel Rollforming Line

A: Power supply: 380V, 3 phases, 50 Hz 

    Main motor power: 11KW x 2; Hydraulic pump power: 5.5kw

B: Decoiler:

   Inner diameter: 508mm; Outer diameter: 1200mm; loading weight: 5T

C: Rollforming system: 

   Feeding thickness: 0.8-1.2mm; Feeding width: 1000mm

   Forming speed: 8-12m/min; Cutting Deviation: ±2mm

   No. of Roller station: 35 groups; Roller material: No. 45 steel coated with hard chrome

   Material of shaft: 45# steel with heat treatment; Diameter of shaft: 85mm

D: Hydraulic System:

   Hydraulic pressure: 13-16 Mpa; Cutter material: Cr12 mould steel

E: Control system:

   Mitsubishi PLC Control System with touching screen and operational buttons

Main Components of Floor Deck Rollforming Line

1. Decoiler

2. Direction Guilding Device

3. Embossment Rolling Device

4. Roll Former

5. Hydraulic Cutter

6. Supporting Tables

7. Mitsubishi PLC Control System

Working Flow

Decoiling----Embossing----Rollforming----Hydraulic Cutting----Finished Floor Decks on Supporting Tables