Shallow Trapezoidal Composite Metal Flooring Decking Profile Panels Roll Former Machine

Introduction

This metal rollformer machine consists of decoiler, direction guilding device, embossment device, rollforming system, hydraulic cutting device, supporting tables and Mitsubishi PLC control system. It's a whole complete production line which is making galvanised steel floor decks of shallow trapezoid shape for different floor decking projects. The finished floor dek panels are supplyinga greater unpropped span capability, and requires less concrete. Even with reduced concrete volume, it still offers an exceptional acoustic sound insulation, whilst being a more environmentally sustainable option.

Chart of Processing Flow

Decoiling--Feeding--Embossing--roll forming--measuring length--cutting to length--product to runout tables
 

Main Components of Metal Floor Deck Forming Equipments

Hydraulic or Manual Decoiler

Sheet Guilding Device

Emobssing Rollers

Main Rollformign Machine

Hydraulic Cutting System

Electric PLC Controller

Finished Products Supporting Tables

Technical Parameters

1) Hydraulic Decoiler
    a. coil inner diameter: 508mm
    b. max. coil width: 1200mm
    c. max. loading capacity: 5-10 tons
    d. hydraulic station power: 5.5kw
    e. motor power: 5.5kw
2) Main forming machine
    a. quantity of forming stands: 32 sets
    b. material of shaft: 45# steel with quenching treatment, then coated with chrome. 
        outer diameter: 80mm
    c. material of roller: 45# steel with treatment HRC58-60, then coated with chrome

    f. the plating chromium of roller surface: 0.05mm
    g. main motor power: 11KW x 2
    h. forming speed: 12-15m/min
3) hydraulic cutter
    a. material of blade: Cr12 with quenching treatment 
    b. cutting system: adopt advanced hydraulic drive, automatic cutting after rollforming, no distortion
4) Electrical Control System 
    Mitsubishi PLC, frequency inverter and touching screen
5) Hydraulic System

    Motor power: 2.2KW

6) Supporting Tables

     2 pcs simple supporters or optional auto stacker of 6 meters or 12 meters